We cut foam to size proudly right here in Britain in our very own 20,000 square foot manufacturing facility, not only ensuring quality but also lowering our carbon footprint. Corrugated cardboard packaging expertise & innovation, Widest range of protective cases with custom foam in the UK, UK leading independent Correx® packaging manufacturer, Providing cutting edge ESD safe packaging for 30+ years, View all anti-static packaging Click Here. From shop CoscomArtSupplies. Laser Cut Foam Shadow Tool Organizers. Materials Needed. Our premium memory foam mattress is right for, it’ll be love at first night. Epilog's laser systems are designed to be as easy to use as a paper printer, you can create a design in a graphic software program of your choice and print it directly to the laser cutting machine. in-house foam recycling facility to repurpose any waste. Laser Cutting Service woods,Plastics,Acrylics,Card,Ply,MDF,Leather,Rubber,Paper,Foams,neoprene,ABS Call 01226 242266 Free quotes Email Sales@www.laser-web.co.uk Our reviews. Unit 1 Hurricane Close, Old Sarum, Salisbury, SP4 6LG, GB, TEL: 01722 416 440 | FAX: 01722 416 420 The laser beam heats the material directly in its path, causing it to vaporize. Laser cut foam /etching is a low-cost way to enhance virtually any protective foam your business uses, including protective case inserts, shadow boards, retail foam packs and much more besides. However, as with printing, very detailed and / or intricate logos may not be suitable if required at size which is too small. Cutfoam is so much more than just foam.We offer all sorts of furnishing services, from bespoke designs to traditional upholstery. An extremely fine level of cutting detail can be achieved with a wide variety of materials and with various textiles such as acrylic, foam, leather, wood and more. Due to focal distance of the laser and the ‘hourglass’ shape of the focal length, achieving a perfect 90 degree cut edge is difficult to achieve in comparison with die cutting. version. Apart from these, laser cut foam is also used for artistic applications, … Foam and filter mat cutting with a laser machine will produce cleanly fused and sealed edges and is ideal for suitcase inserts or padding, seals and artistic applications like souvenirs or photo frames. Tag Archives: laser cut foam uk Where Can I find Custom Foam Inserts for My Peli Case? The benefits of using a laser cutter in order to create shims/foil are wide ranging. And when combined with layering and machining different colours of foams, can provide some very striking visual effects. Obviously if the point size is reduced too much (e.g. All of our foam products are proudly made in Britain in our very own 20,000 square foot manufacturing facility in the South East, ensuring quality and lowering our carbon footprint. Field Marshal Posts: 10710. 95. Laser Cutting of Foam Polymer based foam can be cut most effectively using a CO 2 laser. In essence, die cutting is the process of using a tool (die) to press foam to specific shapes, creating bespoke cushion packaging and case inserts (it is also used for non packaging products such as upholstery foam). We offer small runs or ‘one offs’ and happy to discuss projects with you. When it comes to noise control, Cutfoam and Sound Zero offer an unrivalled service in foam led acoustic control. Foam inserts are a surprisingly versatile and widely used for protection of products. Leather can be laser cut or engraved with excellent results and a high level of accuracy, making it ideal for use in decorations, gift items, office products, clothing and accessories. trade. Whether you need to keep something packaged and protected or you need to display a product beautifully, you can draft artwork to make laser cut foam inserts at any size of shape. Basically, our process relies on lasers, which are highly accurate and powerful, in order to laser cut custom (and often complex) sheets of metal and polymer. If you’re planning on cutting … Orion Motor Tech 30W Fiber Laser Engraver with 100,000 hr Raycus Laser Supply, 8x8 inch Workbed Laser Metal Etching and Marking Machine Laser Cutting and Engraving Tool for Home and Business DIY . Whilst it is possible to engrave designs on coarser foams such as Stratocell and Ethafoam, due to the nature of the surfaces the results are not as sharp or well defined. This machine is available with a 30watt, 50watt, 100watt and 200watt laser. Not all types can be laser cut. Download the file or open a new document to … Custom foam inserts are widely known to be much more durable and protective than pick and pluck foam, or a generic foam lined case. We also engrave & cut wood, leather, foam and fabrics! We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for This includes everything from foam inserts for toolboxes that quickly help to identify missing kit, simple lining of containers and all the way through to extra tough moulded plastic cases with foam that provide exact levels of cushioning from mishandling. Our laser cutter/engravers take material up to 300 x 600 mm such as Acrylic, felt, fab foam, veneer, engraving laminate and wood. Our creative department can make pretty much anything you can dream up in foam. Interested in using laser etching on your cut foam inserts, but have a few questions? Contour Cut - Laser cutting sublimated fabrics Designed for laser cutting dye sublimated fabrics Contour Cut is ideal for cutting clothing and apparel. Not only do we supply the foam to your specifications, but we can also give you options for cases and packaging too. When it comes to foam profile manufacturing, Cutfoam are ready to serve you. Materials . However, laser cutting would refer to removing large areas of foam to create pockets or recesses for products to sit within, whilst laser engraving (or etching) is the process used to add logos, branding and instructions to the foam’s … Ideal for badges, jewellery making, modelling and … Materials can be supplied and will be done so at cost. We can also cut various thicknesses from 0.5mm right up to 50mm depending on the object and material. However, laser cutting would refer to removing large areas of foam to create pockets or recesses for products to sit within, whilst laser engraving (or etching) is the process used to add logos, branding and instructions to the foam’s surfaces. Divider Sets / Vac Formed, Anti-Static / Conductive We can laser mark and cut most plastics, and intricately cut card, leather and papers. Postal & Fulfilment, Waterproof Cases Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. However, this will cover quite a lot of cutting (up to 30 minutes) dependent upon wood.. The FB700 can cut a wide variety of materials like acrylic, mdf, ply, cardboard and paper. « Reply #2 on: 12 June 2014, 06:56:15 PM » Probably because they're dead! Aluminium Cases 4.1 out of 5 stars 18. Easily spot when a tool or item is missing. If the laser power is sufficiently high, the laser beam will cut completely through the material. less than 10pt on most fonts) then it can start becoming less clear, but otherwise adding text is a great way to enhance your foam inserts. 05459368 | VAT No. Featured Products. Laser cutting of foam is actually a very rare form of foam conversion (most case inserts and packaging are manufactured using die cutting, CNC Routing or waterjet processes). Laser machines can cut wood, paper, plastic, fabric, foam, and much more with such high precision and speed, giving lasers a clear advantage over other types of cutting technologies. As a result, you can be certain that your foam inserts and packaging will always be of the highest quality. « Reply #9 on: 13 June 2014, 07:59:39 AM » I think the green laser I bought to drive feral pigeons away, by 'flashing' it close to them, is a 10mW (Milliwatt ?) As well as laser engraving foam logos, branding and instructions, GWP Protective can offer the full range of foam conversion methods. Inserts / Fittings, A range of guides, tips and detailed articles to improve your packaging, Examples of successful packaging, and how your business can benefit, Specific industry knowledge & expertise relevant to your business, Accreditations / standards to ensure you get the highest packaging quality, The latest news, events and community projects happening at GWP Group. Laser engraving is very accurate and provides a very well defined and crisp finish. As a laser cutting material, the finest details with intricate motifs can be realised with laser processing, which would be impossible to achieve with a cutting plotter. Many… Every one of our foam case inserts is custom designed by the largest and most dynamic foam design team in the UK. adhesive lamination; press cutting; foam saw; slitting; hand fabrication; oscillating knife; cnc router; foam water jet cutting; laser cutting; foam convoluting; die cutting; foam embossing; cad design; fefco codes and styles; jiffy foam. We know it’s what’s inside that counts, whether it’s protection, presentation, or both, we can make the perfect inserts for your needs. From the wildest window displays, to props for stage and screen and everything in between. This involves the use of specialist laminated foams to achieve the desired effect. Easy Peel. This “foam laser engraving”, also known as laser marking and laser etching, is frequently used on foam inserts for branding purposes (e.g. We are capable of cutting and engraving a variety of materials, however, most of our parts are made in either MDF or Acrylic. Merchandise. Foam is used for suitcase inserts or padding, and for seals. Please visit our sister companies, Site proudly designed, built and maintained by, Block London bespoke designer foam furniture. This cut through 80-ish% of the way cleanly, which I then finished off with a scalpel. Laser cutting by Artists – for Artists and Small Business – Finally! The laser is a highly flexible tool: Everything is possible, from prototype construction through to series production. Luxury / Retail / Gift-Box, Totes & Containers (Returnable) The laser cuts and seals the edge as it cuts. That was fine for basic shapes (cut outs for wagons), but wouldn't really work for more complex shapes around locos etc. Shop Now. In the video, white eva foam thickness is 5mm, black one is 10mm, cut by Reci 100W Co2 laser tube machine. Company Name (optional). Once the motif has been engraved and cut out on the laser machine, the design is applied to the textiles using a transfer press. Results: So the outcome was not all great, but not a complete wash out. Applications & Usage: TroGlass Clear buy here TroGlass Mirror. TroGlass Mirror is the perfect alternative for glass. We do advise to always double check the MSDS sheet of any PEF sheet you're going to laser, and ask our Technical staff if the material is safe to cut or engrave. GB535876017 | Foam Conversion & Protective Cases | Page Last Updated: GWP Group use cookies to improve your experience on our site and to show you relevant content / advertising. Custom Foam Manufacturing. Merging creative design experience with the very latest innovative CNC cutting technology, Cutfoam are proud suppliers of foam profiles to London and the whole of the UK. All Rights Reserved | The Cutfoam Group Ltd. Company number 10751489, Merging creative design experience with the very latest innovative CNC cutting technology, Cutfoam are proud suppliers of foam profiles to London and the whole of the UK. At The Foam Guys, our experienced team offer a fast efficient service with a quick turn around process. However, your business can also use laser etching for helping with identification, traceability, inspection purposes or even to provide instructions to the end user. Laser Cutting Service woods,Plastics,Acrylics,Card,Ply,MDF,Leather,Rubber,Paper,Foams,neoprene,ABS Call 01226 242266 Free quotes Email Sales@www.laser-web.co.uk Tool shadowed wrench set. It can be used to simply enhance your foams aesthetic appearance. The Fiber laser can cut through thin sheets of foam … Check out our foam conversion services here: Using the latest CNC foam cutting machines and highly skilled craftspeople, we can fabricate and supply to trade pretty much anything from foam. Laser Cut Foam Organizer. Foam laser etching can be applied to most types of foam packaging and inserts, with a wide range of such products available from GWP Protective…, Engineered protection for high value tools / equipment, Source flight cases and foam together for highest quality, Foam inserts for Peli and all waterproof equipment cases, Never lose tools or kit again with foam shadow boards, See all options for enhancing protective cases, Over 25 years experience in foam conversion, Flight cases custom built to your exact specification, Perfect for presentation in sales meetings / pitches, Widest range of waterproof cases from a UK supplier, UK distributors of Zarges aluminium cases range, Handling solutions for supply chain / manufacturing, Huge range of branded or custom equipment cases, Your Full Name (required) Cut custom components including Washers, cogs, instrument panels Engineering » Fashion & Textiles - Laser cutting fabric. This makes it perfect for any customer facing application, and even luxury foam packaging. . We knew the best would be needed to ensure the highest quality foam cutting service. Can anyone offer any experience on laser cutting foam, or a good strategy for finding the best settings for a laser in general? For instance, you could laser cut thick foam pieces to create fun, custom puzzles. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. The diversity of applications is huge, from personalizing products to the demands of fashion and design industries with cutting intricate shapes and engraving on leather goods. Please not we do not work with metals. I have a project that I would quite like to laser cut some foam for. Working with some of the world’s best brands to create eye-catching and unique foam designs for anything from props to displays. What can be cut? We offer comprehensive solutions in foam conversion – including foam soft furnishings, foam for your sofa or settee, foam furniture, foam mattresses, foam packaging inserts, foam acoustic control, creative foam seating, point of sale, foam prop window displays, individual foam props, large foam letters, foam presentation accessories and many more specialist areas. We pride ourselves on making this process as flexible to our customers as possible, meaning you can have as much or as little input to the project as you like. Check out . All Products Precise foam cutting with Trotec laser cutters. Before we get started here are a few things you might need: A choice of materials for cutting We offer small runs or ‘one offs’ and happy to discuss projects with you. Of course, these techniques can be used in conjunction with the standard die cutting, water jet and CNC routing processes used to manufacture high performance Peli case foam, Flight case inserts, tool control shadow boards or other protective foam products. Laser cutting is the use of a high-powered laser to cut, etch and engrave your material. Re: Can you laser cut Foam board ? Please leave this field empty. Check out our foam conversion services here: Foam is the lifeblood of everything we do at Cutfoam, so we hate to see any of it go to waste. TechSoft's range of Plastazote for Laser Cutting. Cheers I believe you can't cut some foams because of the fumes it produces. That all quotations are completely no obligation. Our Nationwide Representatives We are the only custom foam company in the UK with a nationwide team. Foam cutting with a … You can also view our Acrylic Sheets page for more information on how we laser cut acrylic. Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. The laser easily cuts through a variety of foam thicknesses allowing you to precisely cut inserts that fit your specific tools. At Just Lasered we are able to cut any design you can imagine. Terms of Use Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. Laser cutting leather materials allows for precise finishes, so we can customise your items in … The laser cutter is a fantastic resource to crafters. We can produce a single one off insert, up to a run of thousands. They are manufactured to fit the precise shape of your equipment giving your case a great look and maximum protection. GWP Protective. Foam by Mail - Polyethylene Foam Sheets - 1.7LB Blue - foambymail.com; 1.7# Light Blue Polyethylene Foam (We purchased ours from www.amconfoam.com) Epilog Laser System; We used a 75-watt Fusion M2 32 with the following settings: Vector: Speed 18% // Power 100% // Freq 500. One of the things I've been meaning to do is make customised stock boxes with foam cut-outs in customised shapes for particular bits of rolling stock, etc. The laser easily cuts through a variety of foam thicknesses allowing you to precisely cut inserts that fit your specific tools. We offer professional laser cutting and engraving with four best-in-class machines from our workshop in Shettleston, Glasgow. What is special about laser cutting of foam? GWP Protective have more than 25 years’ experience of foam. So, by working with us, it ensures your foam inserts and laser engraving will be designed and manufactured in a clean, modern production environment using advanced CNC equipment. 2.Upload Photo. We are able to offer you foam cut to size in a vast range of colours and densities; particularly ideal for tool box foam inserts – with high quality properties that will keep your belongings safe and sound from damage. Here is a rough idea of cost excluding materials. logos). Flight Cases / Custom Built OR Laser delivers customized laser-cut-foam technology for a variety of different industries. We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for trade. Merging creative design experience with the very latest innovative CNC cutting technology, Cutfoam are proud suppliers of foam profiles to London and the whole of the UK. With thicker foams (10mm+) we use a long focus lens to make the edge as straight as possible. Branding. FOAM AND FILTER MAT CUTTING. It has a higher resistance to breakage and is light. MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. Transit / Industrial Shadow Foam. Neither should you. The Cutfoam Group is a leader in redefining the way foam can be used in creative, cost effective solutions, from fabulous foam furniture to the wildest retail window displays. A laser foam-cutter fitted with a filter system will not emit carbon dioxide into the air. Today’s foam market consists of a multitude of different materials for a wide range of applications. Your Email (required), Telephone (optional) These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. TroGlass Mirror. Foam Packaging / End Caps Why do cases need foam? Bespoke Foam Inserts for Your Peli Case. While it’s not as popular for home projects as much as other materials, it’s still a good option to try out. With the latest technology and our CNC router, we can go from creating the smallest foam components to your wildest ideas for foam props. Edges are sealed during the cutting operation, and your operators will really appreciate the ease and simplicity of the handling process. And perhaps most importantly, it allows another opportunity for raising awareness of your business. There are applications where the laser can provide an impressive alternative to conventional machining methods. Laser cutting won’t fold or twist the leather or fabric either, which reduces damage while ensuring great cutting precision. In simple terms, the process involves a laser as a high energy source of radiation, irradiating the material / foam in a controlled manner. The laser cutter is a fantastic resource to crafters. Create custom made foam inserts for packaging and display solutions Foam » … -Ran tests with focus at the top of the board and at the bottom. Thanks, Russell. The energy from the laser is then absorbed by the foam and converted into thermal energy (heat) causing a reaction within the material. Leman. Laser cutting by Artists – for Artists and Small Business – Finally! Ideal for badges, card making, jewellery making, modelling and many more crafts. Our factory uses state of the art technology, including our CNC machines to cut foam to any size and some of the best tradespeople in the business. As a result, I've been carrying a lot of cutting and measuring tools back and forth from home. We have four machines with a variety of laser power meaning whatever your material and your application we have the perfect machine for you. So we turned to Universal Laser Systems to give us a hand with laser cutting foam HDU. Worldwide shipping. The Hobby Cell Foam cut good as well as the Office Depot board. When any material is burned and vaporized, it gives off certain gaseous byproducts called effluent. COVID-19 Info, About Us With a laser beam, worries of distortion or warping disappear thanks to the flexible application of the laser foam-cutting machine. Text can be produced surprisingly well, even at small sizes. Leather Laser Cutting. We use our Trotec Speedy 400 100w laser cutting machine.